Researchers at the University of Colorado Boulder¹ have successfully added a fourth dimension to their printing technology, opening up exciting possibilities for the creation and use of adaptive, composite materials in manufacturing, packaging and biomedical applications. A team led by H. Jerry Qi, associate professor of mechanical engineering at CU-Boulder, and his collaborator² Martin L. Dunn of the Singapore University of Technology and Design has developed and tested a method for 4D printing. The researchers incorporated "shape memory" polymer（聚合物） fibers³ into the composite materials used in traditional 3D printing, which results in the production of an object fixed⁴ in one shape that can later be changed to take on a new shape.

 

"In this work, the initial configuration⁵ is created by 3D printing, and then the programmed action of the shape memory fibers creates time dependence⁶ of the configuration -- the 4D aspect," said Dunn, a former CU-Boulder mechanical engineering faculty⁷ member who has studied the mechanics and physics of composite materials for more two decades.

 

The 4D printing concept, which allows materials to "self-assemble" into 3D structures, was initially⁸ proposed by Massachusetts Institute of Technology faculty member Skylar Tibbits in April of this year. Tibbits and his team combined a strand⁹ of plastic with a layer made out of "smart" material that could self-assemble in water.

 

"We advanced this concept by creating composite materials that can morph（变形，改变） into several different, complicated shapes based on a different physical mechanism," said Dunn. "The secret of using shape memory polymer fibers to generate desired shape changes of the composite material is how the architecture of the fibers is designed, including their location, orientation¹⁰ and other factors."

 

The CU-Boulder team's findings were published last month in the journal Applied¹¹ Physics Letters. The paper was co-authored by Qi "Kevin" Ge, who joined MIT as a postdoctoral research associate in September.

 

"The fascinating thing is that these shapes are defined during the design stage, which was not achievable a few years ago," said Qi.

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